Concrete stairs are among the most common slip and fall locations in commercial and industrial buildings. The leading edge of each step takes the highest foot traffic, accumulates dust and moisture, and offers little visual definition between the tread surface and the riser below.
This guide covers how to select and fit anti-slip stair nosing on concrete surfaces, including the two PolyGrip nosing profiles available for concrete, what surface preparation concrete requires before fitting, how installation works for both DIY and professional applications, and what compliance obligations apply under Australian standards.
Why Concrete Stairs Need Nosing
Concrete is a hard, dense material that loses surface texture over time under foot traffic. New concrete may feel reasonably grippy, but polishing from repeated use reduces friction at the point where it matters most: the leading edge of the step.
That leading edge is where the foot lands first on descent and pushes off last on ascent. It is also the point most exposed to water tracking down the stairs. Without a fixed nosing, there is no consistent grip surface, no visual contrast between tread and riser, and no defined landing point for the foot.
The risk is compounded in commercial and industrial settings where multiple people use the stair under load, often in wet or dusty conditions.
Under the Work Health and Safety Act 2011 and its state and territory equivalents, duty holders are required to eliminate or minimise slip hazards so far as is reasonably practicable. Fitting anti-slip stair nosing is a documented, practical control for concrete stair leading-edge hazards.
Nosing Profile Options for Concrete Surfaces
GripFactory offers two PolyGrip stair nosing profiles suited to concrete stair applications. Profile selection depends on the stair geometry, the step edge condition, and the level of foot traffic.
The 50mm x 50mm Profile
The 50mm x 50mm PolyGrip stair nosing covers both the leading edge of the tread and a vertical section of the riser. It is available in black and yellow at 1500mm lengths.
This profile suits stairs where the step edge is square or lightly rounded. It provides equal coverage across the horizontal tread surface and down the front face of the riser, which improves visual definition between the two planes. Yellow is the standard choice for high-visibility requirements, black for settings where a lower visual profile is preferred.
The 70mm x 30mm Profile
The 70mm x 30mm PolyGrip stair nosing is a shallower-riser profile that extends further across the tread. It is available in black and yellow at 1500mm lengths.
This profile suits stairs with a shallower riser height or where the tread surface needs more grip coverage horizontally. It is also the better fit where the step edge is slightly worn or rounded, since the broader tread coverage compensates for a reduced contact zone at the edge. Both profiles are part of the full anti-slip treads range used across commercial, industrial, and public access settings.
Profile Comparison
The table below compares the two PolyGrip nosing profiles on the factors that matter most for concrete stair selection.
Factor | 50mm x 50mm Profile | 70mm x 30mm Profile |
Tread coverage | 50mm horizontal | 70mm horizontal |
Riser coverage | 50mm vertical | 30mm vertical |
Best for | Square or lightly rounded edges | Worn edges, shallower risers |
Visual contrast | Strong on both planes | Strong on tread surface |
Colours available | Black, yellow | Black, yellow |
Length | 1500mm | 1500mm |
Fixing method | PU glue and screws | PU glue and screws |
Both profiles can be cut to length on sites where stair widths are less than 1500mm.
Not sure which nosing profile works on concrete? Browse GripFactory’s PolyGrip stair nosing range.
Surface Preparation Before Fitting
Concrete surface condition is the most common cause of nosing failure. A nosing fixed to a dusty, contaminated, or spalling surface will lift under traffic regardless of how well it is fitted.
Preparation requirements depend on the current state of the concrete. The steps below apply before any mechanical fixing.
- Inspect the leading edge. Check for cracks, spalling, or crumbling concrete at the step edge. Damaged concrete must be repaired before nosing is fitted. Fixing into compromised concrete will not hold.
- Clean the surface thoroughly. Remove all dust, grease, oil, and contamination. Concrete in industrial environments often carries oil or chemical residue not visible to the eye. Use an appropriate degreaser and allow it to dry fully.
- Grind high spots. Where the tread surface is uneven or the edge is proud, grind to a flat profile so the nosing sits flush. A nosing that bridges a high spot will rock under foot traffic and work loose over time.
- Check for moisture. Damp concrete reduces fixing adhesion and accelerates corrosion at the fixing points. Allow wet concrete to dry fully before fitting.
- Mark the fixing line. Use a chalk line or tape to mark the nosing position before drilling. Consistent positioning across all steps produces a uniform result and ensures the grip surface sits at the correct point on the leading edge.
Concrete Condition and Product Matching
Not all concrete stairs are in the same condition, and surface condition drives both preparation requirements and product selection. The table below maps the most common concrete conditions to the recommended preparation approach.
Concrete Condition | Preparation Required | Recommended Approach |
New, clean, sound | Clean and mark only | Either nosing profile |
Worn but sound | Clean, check for high spots, grind if needed | 70mm x 30mm for worn edge coverage |
Oily or contaminated | Degrease, test adhesion, allow to dry fully | Either profile, confirm fixing depth |
Cracked or spalling at edge | Repair before fitting | Repair first, then nosing |
Damp | Allow to dry fully before fitting | Either nosing profile |
Painted or coated concrete | Check coating adhesion before drilling | Fix into substrate, not coating layer |
Where concrete is painted or coated, fixing screws must penetrate into the concrete substrate. Coatings can delaminate over time, taking the nosing with them if the fixing does not reach sound concrete. For anti-slip solutions on concrete surfaces more broadly, preparation requirements follow the same principles regardless of product type.
Installation Methods
PolyGrip stair nosings are fixed using PU glue and screws driven into the concrete. The combination of adhesive bonding and mechanical fixing is what provides the long-term hold under foot traffic and dynamic load.
The installation sequence is as follows.
- Cut nosing to length if the stair width is less than 1500mm. Use a metal cutting blade and deburr the cut end.
- Position the nosing on the prepared step edge and clamp or tape temporarily to hold it in place.
- Mark and drill fixing holes through the nosing base into the concrete. Hole depth should reach sound concrete, not just the surface layer.
- Apply PU glue evenly along the nosing base. Position the nosing on the step and press firmly along the full length before inserting fixings and tightening to draw the nosing flat. Do not overtighten, which can crack the nosing base or the concrete surface.
- Check the nosing is flush and seated correctly on all fixing points. Any rocking or bridging indicates a surface or fixing issue and must be resolved before the stair is returned to use.
- Repeat for each step, working from the bottom to the top of the stair run.
Approach | Best For | Key Consideration |
DIY installation | Residential, small commercial, sound concrete | Requires correct drill, fixings, and prep |
Professional application | High-traffic commercial, industrial, public access | Correct prep, fixing depth, compliance documentation |
GripFactory application service | Any setting where a documented result is needed | Site assessed before fitting, documented on completion |
Compliance and Safety Responsibilities
Two standards apply directly to stair nosing on concrete in Australian commercial and public access settings.
AS 1657:2018 covers fixed platforms, walkways, stairways, and ladders. It sets out requirements for slip resistance on stair treads and defines the role of nosing as a leading-edge grip and visual contrast feature. The standard applies to most commercial and industrial stair installations.
AS 1428.1 covers design for access and mobility and applies to stairs in public buildings and areas where accessibility compliance is required.Â
It specifies nosing dimensions, the required colour contrast between the nosing and the tread surface, and the visual band width at the leading edge. Yellow nosings are the standard choice where AS 1428.1 contrast requirements apply.
For slip resistance classification, AS 4586:2013 provides the relevant framework for the nosing surface. You can review what the standard requires for your setting through the stair nosing and AS 1428 compliance guide.
More detail on how nosing interacts with tape and coating options is covered in the stair anti-slip nosing, tape, and coatings guide.
Under the Work Health and Safety Act 2011 and its state and territory equivalents, the duty holder’s obligation is to minimise slip risks so far as is reasonably practicable. Fitting appropriately specified nosing, preparing the substrate correctly, and maintaining fixings over time all form part of that obligation.Â
Where PolyGrip stair treads are used alongside nosings in high-traffic stairways, the same compliance framework applies to the tread surface and fixing method.
Conclusion
Concrete stair nosing works when the right profile is matched to the step geometry and the substrate is properly prepared before fitting.
The two PolyGrip profiles cover the full range of concrete stair conditions, from new square-edged commercial steps through to worn leading edges that need greater tread coverage. Surface preparation is the variable that determines whether a nosing holds for years or fails within months.
Compliance obligations under AS 1657:2018, AS 1428.1, and AS 4586:2013 apply depending on the setting. Yellow nosings meet contrast requirements where AS 1428.1 applies, and professional installation provides the documentation that supports those obligations in commercial and public access environments.
For further guidance on choosing between nosing profiles for your specific stair type, the nosing profile selection guide covers the decision in more detail.
Ready to Fit Anti-Slip Nosing on Your Concrete Stairs?
GripFactory supplies PolyGrip stair nosings for concrete applications in both black and yellow, available to order direct from the anti-slip shop. Both profiles are stocked for residential, commercial, and industrial use and can be cut to width on site.
For settings where professional application or compliance documentation is needed, the GripFactory team can assess your stairs and manage installation from start to finish. Contact the GripFactory team to discuss your stair nosing requirements.
FAQs
PolyGrip stair nosings are the recommended solution for concrete stair leading edges. The 50mm x 50mm profile suits square or lightly worn step edges, while the 70mm x 30mm profile provides greater tread coverage on worn or shallower-riser steps. Both are mechanically fixed into the concrete substrate and available in black and yellow.
Yes, concrete must be clean, dry, and structurally sound before nosing is fitted. Dust, grease, oil, and surface contamination reduce fixing adhesion and shorten product life. Cracked or spalling edges must be repaired before fitting, and fixings on painted or coated concrete must penetrate into the substrate rather than stopping at the coating layer.
The 50mm x 50mm profile is the standard choice for most commercial concrete stairs with square edges. The 70mm x 30mm profile suits stairs with worn leading edges or shallower riser heights where greater horizontal tread coverage is needed. For high-traffic commercial stairways, PolyGrip stair treads may be used alongside nosings to extend grip coverage across the full tread width.
AS 1428.1 applies to stairs in public buildings and areas requiring accessibility compliance. It specifies the required colour contrast between the nosing and the tread surface, the visual band width at the leading edge, and nosing profile dimensions. Yellow PolyGrip nosings are the standard choice where this contrast requirement applies, and AS 1657:2018 applies separately to commercial and industrial installations.
Yes, in residential and small commercial settings where the concrete is sound and compliance documentation is not required. The nosing is mechanically fixed using screws drilled into the concrete. For commercial, industrial, or public access stairs where documentation is required, professional installation through GripFactory’s application service is the appropriate approach.
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center”,”_mask_position_tablet”:””,”_mask_position_mobile”:””,”_mask_position_x”:{“unit”:”%”,”size”:0,”sizes”:[]},”_mask_position_x_tablet”:{“unit”:”px”,”size”:””,”sizes”:[]},”_mask_position_x_mobile”:{“unit”:”px”,”size”:””,”sizes”:[]},”_mask_position_y”:{“unit”:”%”,”size”:0,”sizes”:[]},”_mask_position_y_tablet”:{“unit”:”px”,”size”:””,”sizes”:[]},”_mask_position_y_mobile”:{“unit”:”px”,”size”:””,”sizes”:[]},”_mask_repeat”:”no-repeat”,”_mask_repeat_tablet”:””,”_mask_repeat_mobile”:””,”hide_desktop”:””,”hide_tablet”:””,”hide_mobile”:””,”_attributes”:””,”custom_css”:””},”defaultEditSettings”:{“defaultEditRoute”:”content”},”interactions”:{},”elements”:[],”widgetType”:”button”,”htmlCache”:”\t\t<div class=\”elementor-widget-container\”>\n\t\t\t\t\t\t\t\t\t<div class=\”elementor-button-wrapper\”>\n\t\t\t\t\t<a class=\”elementor-button elementor-button-link elementor-size-sm\” href=\”https://gripfactoryantislip.com.au/contact/\”>\n\t\t\t\t\t\t<span class=\”elementor-button-content-wrapper\”>\n\t\t\t\t\t\t\t\t\t<span class=\”elementor-button-text\”>Enquire Now</span>\n\t\t\t\t\t</span>\n\t\t\t\t\t</a>\n\t\t\t\t</div>\n\t\t\t\t\t\t\t\t</div>\n\t\t”,”editSettings”:{“defaultEditRoute”:”content”,”panel”:{“activeTab”:”content”,”activeSection”:”section_button”}}}]}Nosing longevity on concrete depends on surface preparation quality, fixing depth, foot traffic volume, and maintenance. Fixings should be checked periodically, particularly on stairs exposed to vibration or heavy loads, and any loosening addressed promptly. The anti-slip plates and tape for high-wear zones guide covers supplementary options where additional protection is needed alongside nosing.
